Blueprint

Split Keyboard

A wireless low-profile split-keyboard, based on the guide :D! With RGB backlight and thumb clusters.

Created by David David 🚀

Tier 3

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David David 🚀 submitted Split Keyboard for review ago

David David 🚀 added to the journal ago

Wrote README

Basically, I just wrote up a README for the project, with a couple renders and screenshots.
image

I tried to detail each part of the project, as well as include a BOM.

David David 🚀 added to the journal ago

Designed Case

I've now finished designing the case!!! (which is basically the last key part of this project). I designed the two halves so they are almost identical to mirror, so I'll only show one half here:
image

I'll tidy up the repo, and then be ready to submit.

David David 🚀 added to the journal ago

Added Keycaps

So I kinda got a little bit sidetracked here... But basically I spent a little while adding the switches into the sockets, and then choosing some nice looking keycaps for the board! I also did a little render (not the best quality ik), cause why not.

a61bf8b4-3802-40cf-945b-9cd3f16dd88e

David David 🚀 added to the journal ago

Add 3D Models

As a quick preparation for making the case, I added in some 3d models of the Nice!Nano and its headers, which should make modelling the case a bit easier. I also manually combined it with some headers for better positioning.
image

David David 🚀 added to the journal ago

Fixed Firmware

image

I finally managed to fix the build issues - it was mostly an issue with the keymap definition. While I was at it, I also made some significant improvements to the keymap, and fixed some other config. Next up is the case!!

David David 🚀 added to the journal ago

Created ZMK Shield

i've been researhcing ZMK (mostly from their docs), and used that information to create a custom 'shield' for my keyboard. I haven't gone too detailed into config, but focused on overall setting up keymaps, etc. THen when I've physically made the PCB, I can add extra features and test!
image

Unfortunately the build seems to be failing rn, so my next step is to do some troubleshooting.
image

David David 🚀 added to the journal ago

Optimised BOM

image

So, having revised the PCB a bit, I redid the BOM, with as many optimisations as I could, to bring it down by ~$35 to just under $100! Next up is working on the firmware!

David David 🚀 added to the journal ago

Switched to Nice!Nano

image

image

Redesigned the board to be compatible with the Nice!Nano, which is substantially cheaper than the XIAO. It unfortunately did make the board a bit bigger, but all in all its not too bad.

David David 🚀 added to the journal ago

Worked on Sourcing

image

I spent this time working on finding suppliers for the parts. I've worked quite hard to find other potential sources which might be cheaper, and think I've done decently.

I still need to compare LCSC with other options like mouser though:
image

David David 🚀 added to the journal ago

DRC Fixes and Panelisation

image
image

I just did a quick fix of everything based on the DRC checker, then spent a little too long trying to make the mousebites work, cause I couldn't make the board outline 'close' properly. Turns out there's a tool called 'heal shapes' which fixes everything automatically!

image

David David 🚀 added to the journal ago

Finished Routing

image
image

I've now finished routing the entire PCB!!! I tried to do similar things to the other half, although tried a new power distribution method, which made routing a lot easier.

Here are some 3d renders of the PCB:
image
image

Just need to do a couple of last checks, and then I'll be ready to ship!

David David 🚀 added to the journal ago

Layout Left Side

image

Ok so now I've been working on laying out the opposite side of the keyboard. This time I knew what I was doing, although I did have to be careful to make sure the layout matched up with the side I already designed.

I also begun routing some of the critical power areas, like the BMS and 5V boost converter.
image
image

David David 🚀 added to the journal ago

Layout and Re-Routed PCB

image
image

So after adding the LEDs and BMS and stuff, I have now redone the layout (most stuff stayed the same, I just had to shuffle the BMS and 5V regulator in), and then re-routed accordingly.

I've put a GND pour on both sides with stitching vias to help with current management and EMI.

image
image

^^ Some 3d views of the PCB

So now all I have left to do is work out how to mirror the PCB...

David David 🚀 added to the journal ago

Added LEDs

image

This took way too long... 😭

Basically I added a bunch of RGB backlight LEDs to :
image

But to do that I had to fix up some power stuff to both protect the LiPo and regulate a 5V output for the LEDs to run happily. So trying to get my head around the whole buck-boost convertor thing was kinda slow... But i got there in the end!

David David 🚀 added to the journal ago

Designed the PCB

image

I've now designed and routed the PCB! I spent a little while deciding on and optimising the layout, and then I also routed everything. It also took me a little while to get the board outline I wanted. Next I will be deciding what to add to make mine a little unique!

image

David David 🚀 added to the journal ago

Assigned Footprints

image
image

I've spent this time doing some research to decide which parts to use, and assigned footprints to everything. I had a bit of an issue trying to install the marbastlib footprint library, which took ~20-30mins to sort out, but i got it sorted in the end!

David David 🚀 added to the journal ago

Tidied Up Schematic

image

I mostly just tied everything up, fixed a few issues and added some mounting points and made everything look nicer! Next up I'll assign footprints and start designing the PCB :D

David David 🚀 added to the journal ago

Added XIAO circuitry

image

I've now added the main microcontroller and battery circuitry! I'm using the XIAO nRF52840, which is a good small and wireless microcontroller, with enough inputs for the keys matrix.

David David 🚀 added to the journal ago

Added the key matrix

image

I finished adding the matrix for the keys! I've included diodes and switches for half the keyboard (the other half will automatically duplicate from it)

David David 🚀 added to the journal ago

Set-Up and Installed Libraries

Set-up the project and installed all the required KiCad libraries. I also made a bit of a plan for what I will add to the project.

I had a bit of trouble installing the libraries, although managed to work it out eventually :D

image

David David 🚀 started Split Keyboard ago

1/20/2026 7 PM - Set-Up and Installed Libraries

Set-up the project and installed all the required KiCad libraries. I also made a bit of a plan for what I will add to the project.

I had a bit of trouble installing the libraries, although managed to work it out eventually :D

image

1/20/2026 8:20 PM - Added the key matrix

image

I finished adding the matrix for the keys! I've included diodes and switches for half the keyboard (the other half will automatically duplicate from it)

1/20/2026 8:27 PM - Added XIAO circuitry

image

I've now added the main microcontroller and battery circuitry! I'm using the XIAO nRF52840, which is a good small and wireless microcontroller, with enough inputs for the keys matrix.

1/20/2026 9 PM - Tidied Up Schematic

image

I mostly just tied everything up, fixed a few issues and added some mounting points and made everything look nicer! Next up I'll assign footprints and start designing the PCB :D

1/20/2026 11 PM - Assigned Footprints

image
image

I've spent this time doing some research to decide which parts to use, and assigned footprints to everything. I had a bit of an issue trying to install the marbastlib footprint library, which took ~20-30mins to sort out, but i got it sorted in the end!

1/21/2026 11 AM - Designed the PCB

image

I've now designed and routed the PCB! I spent a little while deciding on and optimising the layout, and then I also routed everything. It also took me a little while to get the board outline I wanted. Next I will be deciding what to add to make mine a little unique!

image

1/21/2026 8 PM - Added LEDs

image

This took way too long... 😭

Basically I added a bunch of RGB backlight LEDs to :
image

But to do that I had to fix up some power stuff to both protect the LiPo and regulate a 5V output for the LEDs to run happily. So trying to get my head around the whole buck-boost convertor thing was kinda slow... But i got there in the end!

1/22/2026 2 PM - Layout and Re-Routed PCB

image
image

So after adding the LEDs and BMS and stuff, I have now redone the layout (most stuff stayed the same, I just had to shuffle the BMS and 5V regulator in), and then re-routed accordingly.

I've put a GND pour on both sides with stitching vias to help with current management and EMI.

image
image

^^ Some 3d views of the PCB

So now all I have left to do is work out how to mirror the PCB...

1/22/2026 9 PM - Layout Left Side

image

Ok so now I've been working on laying out the opposite side of the keyboard. This time I knew what I was doing, although I did have to be careful to make sure the layout matched up with the side I already designed.

I also begun routing some of the critical power areas, like the BMS and 5V boost converter.
image
image

1/22/2026 11 PM - Finished Routing

image
image

I've now finished routing the entire PCB!!! I tried to do similar things to the other half, although tried a new power distribution method, which made routing a lot easier.

Here are some 3d renders of the PCB:
image
image

Just need to do a couple of last checks, and then I'll be ready to ship!

1/23/2026 11 AM - DRC Fixes and Panelisation

image
image

I just did a quick fix of everything based on the DRC checker, then spent a little too long trying to make the mousebites work, cause I couldn't make the board outline 'close' properly. Turns out there's a tool called 'heal shapes' which fixes everything automatically!

image

1/23/2026 9 PM - Worked on Sourcing

image

I spent this time working on finding suppliers for the parts. I've worked quite hard to find other potential sources which might be cheaper, and think I've done decently.

I still need to compare LCSC with other options like mouser though:
image

1/24/2026 1 PM - Switched to Nice!Nano

image

image

Redesigned the board to be compatible with the Nice!Nano, which is substantially cheaper than the XIAO. It unfortunately did make the board a bit bigger, but all in all its not too bad.

1/24/2026 9 PM - Optimised BOM

image

So, having revised the PCB a bit, I redid the BOM, with as many optimisations as I could, to bring it down by ~$35 to just under $100! Next up is working on the firmware!

1/25/2026 2 PM - Created ZMK Shield

i've been researhcing ZMK (mostly from their docs), and used that information to create a custom 'shield' for my keyboard. I haven't gone too detailed into config, but focused on overall setting up keymaps, etc. THen when I've physically made the PCB, I can add extra features and test!
image

Unfortunately the build seems to be failing rn, so my next step is to do some troubleshooting.
image

1/25/2026 4 PM - Fixed Firmware

image

I finally managed to fix the build issues - it was mostly an issue with the keymap definition. While I was at it, I also made some significant improvements to the keymap, and fixed some other config. Next up is the case!!

1/25/2026 5 PM - Add 3D Models

As a quick preparation for making the case, I added in some 3d models of the Nice!Nano and its headers, which should make modelling the case a bit easier. I also manually combined it with some headers for better positioning.
image

1/25/2026 11 PM - Added Keycaps

So I kinda got a little bit sidetracked here... But basically I spent a little while adding the switches into the sockets, and then choosing some nice looking keycaps for the board! I also did a little render (not the best quality ik), cause why not.

a61bf8b4-3802-40cf-945b-9cd3f16dd88e

1/26/2026 3 PM - Designed Case

I've now finished designing the case!!! (which is basically the last key part of this project). I designed the two halves so they are almost identical to mirror, so I'll only show one half here:
image

I'll tidy up the repo, and then be ready to submit.

1/26/2026 5 PM - Wrote README

Basically, I just wrote up a README for the project, with a couple renders and screenshots.
image

I tried to detail each part of the project, as well as include a BOM.