Blueprint

Custom Black & Decker Drill Battery

This project replaces the original NiCd battery pack of a Black & Decker drill with a custom 3S2P lithium-ion battery pack built from 18650 cells.

Created by Pegoku Pegoku πŸš€

Tier 5

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Pegoku Pegoku πŸš€ submitted Custom Black & Decker Drill Battery for ship review ago

Pegoku Pegoku πŸš€ added to the journal ago

Added assembly images

I added images for how to assembly the project. I added the full exploded assembly, and a simple wiring driagram. Hope this is enough to get approved!
image

alexren alexren βš‘πŸš€ requested changes for Custom Black & Decker Drill Battery ago

hey - can you include some assembly / usage instructions with this since it's a mod to another device?

Tier: 5

Pegoku Pegoku πŸš€ submitted Custom Black & Decker Drill Battery for ship review ago

samliu samliu βš‘πŸš€ approved Custom Black & Decker Drill Battery ago

Tier approved: 5

Grant approved: $0.00

Awesome project! Approved!

Pegoku Pegoku πŸš€ submitted Custom Black & Decker Drill Battery for ship review ago

Souptik Samanta Souptik Samanta πŸš€ requested changes for Custom Black & Decker Drill Battery ago

As you are submitting it to Blueprint:
Add a BOM table in the README and include a bom.csv file in the root of the project with links for each part.
Follow the submission guidelines at:
https://blueprint.hackclub.com/about/submission-guidelines
make sure to check off everything listed there.
Once that’s done ping me, you’ll be good to go

Pegoku Pegoku πŸš€ submitted Custom Black & Decker Drill Battery for ship review ago

Pegoku Pegoku πŸš€ added to the journal ago

Charger + Publish

I the battery ran out, so I did a charging module so I can charge the battery. I used a boost usb-c 3S 1A module, so I can charge the battery with it. No need for a special charger, any 5V usb charger will work.

e96c147a-09d4-4757-8872-a4501162d726~1

I also did the readme and reddit post.

Pegoku Pegoku πŸš€ added to the journal ago

v0.6 - it works!

After many iterations and prototypes. It works!
The hardest part was to get everything to fit and not burn :P *.

PXL_20260203_214655358.MP

PXL_20260203_135650492.MP

I used a cheap 40A 3S BMS I had, it should be enough.

PXL_20260202_181313368.MP

PS (*): while balancing the battery, I was using agw28 wires, as they didn't need to handle much current, I soldered the balance leads and an xt60. Problem. I didn't solder the xt60 correctly, and a bit of cable was outside of the connector, and when I unplugged it, I shorted it πŸ˜…. Luckily, the thin wire acted as a fuse...

PXL_20260203_190855397.MP

Pegoku Pegoku πŸš€ added to the journal ago

V0.3

I finished all the cad. I printed a prototype to check the fit, fixed some spots, and now it it mostly ready (still need to add the electronics and build the battery pack).

image

PS: I also did an assembly to be able to do the exploded view

image

Pegoku Pegoku πŸš€ added to the journal ago

Work on the Bottom case part

I've designed the case part for the battery. After quite a bit of trial and error, it looks fine.
It is quite similar to the original, but it is a tiny bit smaller due to 18650's being smaller overall.
Now I'll design the top part!

PXL_20260131_093238705.MP

Pegoku Pegoku πŸš€ started Custom Black & Decker Drill Battery ago

1/31/2026 - Work on the Bottom case part

I've designed the case part for the battery. After quite a bit of trial and error, it looks fine.
It is quite similar to the original, but it is a tiny bit smaller due to 18650's being smaller overall.
Now I'll design the top part!

PXL_20260131_093238705.MP

2/1/2026 - V0.3

I finished all the cad. I printed a prototype to check the fit, fixed some spots, and now it it mostly ready (still need to add the electronics and build the battery pack).

image

PS: I also did an assembly to be able to do the exploded view

image

2/3/2026 - v0.6 - it works!

After many iterations and prototypes. It works!
The hardest part was to get everything to fit and not burn :P *.

PXL_20260203_214655358.MP

PXL_20260203_135650492.MP

I used a cheap 40A 3S BMS I had, it should be enough.

PXL_20260202_181313368.MP

PS (*): while balancing the battery, I was using agw28 wires, as they didn't need to handle much current, I soldered the balance leads and an xt60. Problem. I didn't solder the xt60 correctly, and a bit of cable was outside of the connector, and when I unplugged it, I shorted it πŸ˜…. Luckily, the thin wire acted as a fuse...

PXL_20260203_190855397.MP

3/4/2026 - Charger + Publish

I the battery ran out, so I did a charging module so I can charge the battery. I used a boost usb-c 3S 1A module, so I can charge the battery with it. No need for a special charger, any 5V usb charger will work.

e96c147a-09d4-4757-8872-a4501162d726~1

I also did the readme and reddit post.

4/9/2026 - Added assembly images

I added images for how to assembly the project. I added the full exploded assembly, and a simple wiring driagram. Hope this is enough to get approved!
image