Blueprint

Plastic Pellet Maker

A thermoplastic pellet extruder that can extrude recycled scraps! This is just a crazy idea - I really don't know if I'll be able to finish it. The goal: I feed into recycled scraps into a hopper, and semi-uniform plastic pellets come out.

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Timeline

AstralGrandpa2.0 AstralGrandpa2.0 🚀 added to the journal ago

More Brainstorm and Inspiration

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Currently doing a lot of research on existing designs and how others got it to work. My goal is to simply make my pellet extruder work, and then improve it from there. A lot of 3D printed parts will be used. It's quite fun to see what others have done and try to incorporate some of their genius design choices into my own work!

AstralGrandpa2.0 AstralGrandpa2.0 🚀 added to the journal ago

The best way isn't the most elegant, but the way that works

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Currently, I'm still researching and scoping out parts and how things will generally work together. After a very long headache and tons of hair pulling, it finally occurred to me that I was overthinking the problem. Essentially, I would need to fix heating elements to the plastic extruder's barrel, which is commonly achieved using band-heaters. Unfortunately, those don't come in sizes I need, and they run on 220V. I was planning on mainly using a 3D printer's electronics for this project, so a heater cartridge was my way to go. And how do you mount a heater cartridge onto a circular object? I didn't have any metal clamps, and I didn't want to have to machine a custom part, so I felt lost. Then I realized I could simply use high-temp aluminum tape to fix the heater cartridges onto the metal barrel.

AstralGrandpa2.0 AstralGrandpa2.0 🚀 added to the journal ago

Planning Phase

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Worked on planning out the plastic extrusion project. Looking to use as many off-the-shelf parts as possible (so cost isn’t extremely expensive).
Scoping out BOM. Took a look at potential parts.
This is the boring phase of projects because there isn’t really anything to show.

AstralGrandpa2.0 AstralGrandpa2.0 🚀 started Plastic Pellet Maker ago