Blueprint

Pico Authenticator Case

A case and a female to male adapter for the raspberry pi pico to be used as a hardware Authenticator. The requested funding will not be used for the case, I will be 3d printing it myself. The reason it is so high is because of the PCB shipping price as I dont live in the U.S. , which makes up exactly half of the requested funding. Btw, I looked and couldnt find any local pcb manufacturer that would produce the pcb for cheaer than jlcpcb WITH shipping.

Created by Artin Artin

Tier 4

3 views

0 followers

Iamalive Iamalive 🚀 requested changes for Pico Authenticator Case ago

Rejecting as asked

Artin Artin submitted Pico Authenticator Case for ship review ago

Iamalive Iamalive 🚀 requested changes for Pico Authenticator Case ago

You're not asking for funding?

Artin Artin submitted Pico Authenticator Case for ship review ago

Artin Artin added to the journal ago

Final photos of the assembly

finished the assembly thingie, heres the photos

Screenshot 2025-12-19 085959Screenshot 2025-12-19 090004
Screenshot 2025-12-19 085933
Screenshot 2025-12-19 085925Screenshot 2025-12-19 090025
Screenshot 2025-12-19 085817

filler filler chicken dinner filler filler chicken dinner filler filler chicken dinner filler filler chicken dinner

Artin Artin added to the journal ago

done !

fixed the issue.

apparently i had forgotten to define the distance between the hole pins

image

i dont have much to say so im typing this to fll out the word count limit

Artin Artin added to the journal ago

Realized a mistake

I realized that every dimension is right but ive made a mistake on how far the holes on the pico are, so im going to correct it so it fits better

heres what i mean

image

Iamalive Iamalive 🚀 requested changes for Pico Authenticator Case ago

Please include a screenshot of the final combiend cad model with all of your parts(if you export your pcb as a step file and import it into whatever cad software, that would be great) in your repo readme.

Artin Artin submitted Pico Authenticator Case for ship review ago

zsharpminor zsharpminor âš¡ requested changes for Pico Authenticator Case ago

Hey! Could you please click on the little triangle next to the estimated shipping cost on JLCPCB and show us a cart screenshot of you selecting the cheapest shipping method? Global Standard Direct Line should be the cheapest, usually! Also please organize your files into PCB, CAD, and Firmware files if possible :)

Artin Artin submitted Pico Authenticator Case for ship review ago

Iamalive Iamalive 🚀 requested changes for Pico Authenticator Case ago

As JLCPCB is out of your country, can you double check to see if they are any other providers close to you? Thanks :D

Artin Artin submitted Pico Authenticator Case for ship review ago

Iamalive Iamalive 🚀 requested changes for Pico Authenticator Case ago

Can you include a cart screenshot that shows the shipping option you choose? We need to check that you choose the cheapest option :) (usually global direct!). Also include a full screenshot of the cart with your pcb in the cart!

Pico Authenticator Case was submitted for review ago

Artin Artin added to the journal ago

Finished the case and cover, uploaded them to repo

I finally finished both the case for the electronics and the cover it slides into and uploaded them, i will now submit my request for a grant

wish me luck !

image

image

Artin Artin added to the journal ago

Provided a source for the code on the repo

https://github.com/polhenarejos/pico-fido

I will be using this one personally, totally optional to choose this one as well as you can run whatever code you want.

All credits go to Pol Henarejos, the coder.

I didnt have the means or the know how to code anything that complex so I will be using his code, which is under an open use agpl-3.0 license.

image

Artin Artin added to the journal ago

Designed the bottom half of the case

I designed where all the components would go on the case and what it would look like, using measurements from both easyeda and the pico datasheet.

Whats left is the top cover (whom I am yet to find a proper lock/latch mechanism for) and the button which will be rather simple: a whole on the top coverand a button that fits in it but has a wider bottom on the inside to not fall out

Also everything has like a 0.25 mm clearance to compensate for 3d printing inconsistencies.

image

Artin Artin added to the journal ago

Made the Github Repo

The PCB IS FINALLY DONE 1!11!!11!1111!!1!!!!

I made thje github repo and now im uploading the necessary files to it.
Whats left is the files for the case which will be printed which Im going to get done in a few.

image

Artin Artin added to the journal ago

Re Routed the PCB

Upon further research, I realized I didnt pay attention to anything interference related, any capcitors and wire thickness so I will be Re-Routing the PCB.

I have decided to take a little bit of help from chatgpt on what to do to meet the 480 mbps spec

Oh and i switched from a 24 pin usb c port to 12p, considering i was wiring the same thing to both sides anyway, which will help me a lot.

Screenshot 2025-11-29 144502

Artin Artin added to the journal ago

Routed the PCB

Finally routed the pcb (had to learn what vias are) and now its basically done, just have to change the case to fit the pcb.

Small tiny issue however, I havent the slightest clue if the PCB will actually work or short something and fry everything so I am actively looking for someone to peer review.

APPLICATIONS ARE OPEN (I need help asap)

(slightly joking with the applications but if you do decide to help, it would be very appreciated)Screenshot 2025-11-28 231857

Artin Artin added to the journal ago

Learnt PCB design

I found out about the hacker card tutorial and started learning EasyEda Pcb design from it, now that I am comfortable Im designing the PCB that will be going into the project, and using te dimensions from it to correctly modify the case as wellScreenshot 2025-11-28 091235

Artin Artin added to the journal ago

Made an arbitrary design of the case

Screenshot 2025-11-25 094808

I modelled a prototype design of what i want the case to look like.
Its going to have a keychain hole, a usb c out hole and 4 pins to hold the pico in place.
I will have to modify the design in the future to have space for the pcba however, but I have no design to go off of yet so this will do for now.

Artin Artin started Pico Authenticator Case ago

11/25/2025 - Made an arbitrary design of the case

Screenshot 2025-11-25 094808

I modelled a prototype design of what i want the case to look like.
Its going to have a keychain hole, a usb c out hole and 4 pins to hold the pico in place.
I will have to modify the design in the future to have space for the pcba however, but I have no design to go off of yet so this will do for now.

11/28/2025 9 AM - Learnt PCB design

I found out about the hacker card tutorial and started learning EasyEda Pcb design from it, now that I am comfortable Im designing the PCB that will be going into the project, and using te dimensions from it to correctly modify the case as wellScreenshot 2025-11-28 091235

11/28/2025 11 PM - Routed the PCB

Finally routed the pcb (had to learn what vias are) and now its basically done, just have to change the case to fit the pcb.

Small tiny issue however, I havent the slightest clue if the PCB will actually work or short something and fry everything so I am actively looking for someone to peer review.

APPLICATIONS ARE OPEN (I need help asap)

(slightly joking with the applications but if you do decide to help, it would be very appreciated)Screenshot 2025-11-28 231857

11/29/2025 - Re Routed the PCB

Upon further research, I realized I didnt pay attention to anything interference related, any capcitors and wire thickness so I will be Re-Routing the PCB.

I have decided to take a little bit of help from chatgpt on what to do to meet the 480 mbps spec

Oh and i switched from a 24 pin usb c port to 12p, considering i was wiring the same thing to both sides anyway, which will help me a lot.

Screenshot 2025-11-29 144502

12/1/2025 - Made the Github Repo

The PCB IS FINALLY DONE 1!11!!11!1111!!1!!!!

I made thje github repo and now im uploading the necessary files to it.
Whats left is the files for the case which will be printed which Im going to get done in a few.

image

12/2/2025 11 AM - Designed the bottom half of the case

I designed where all the components would go on the case and what it would look like, using measurements from both easyeda and the pico datasheet.

Whats left is the top cover (whom I am yet to find a proper lock/latch mechanism for) and the button which will be rather simple: a whole on the top coverand a button that fits in it but has a wider bottom on the inside to not fall out

Also everything has like a 0.25 mm clearance to compensate for 3d printing inconsistencies.

image

12/2/2025 8 PM - Provided a source for the code on the repo

https://github.com/polhenarejos/pico-fido

I will be using this one personally, totally optional to choose this one as well as you can run whatever code you want.

All credits go to Pol Henarejos, the coder.

I didnt have the means or the know how to code anything that complex so I will be using his code, which is under an open use agpl-3.0 license.

image

12/2/2025 11 PM - Finished the case and cover, uploaded them to repo

I finally finished both the case for the electronics and the cover it slides into and uploaded them, i will now submit my request for a grant

wish me luck !

image

image

12/19/2025 8:56 AM - Realized a mistake

I realized that every dimension is right but ive made a mistake on how far the holes on the pico are, so im going to correct it so it fits better

heres what i mean

image

12/19/2025 8:59 AM - done !

fixed the issue.

apparently i had forgotten to define the distance between the hole pins

image

i dont have much to say so im typing this to fll out the word count limit

12/19/2025 9 AM - Final photos of the assembly

finished the assembly thingie, heres the photos

Screenshot 2025-12-19 085959Screenshot 2025-12-19 090004
Screenshot 2025-12-19 085933
Screenshot 2025-12-19 085925Screenshot 2025-12-19 090025
Screenshot 2025-12-19 085817

filler filler chicken dinner filler filler chicken dinner filler filler chicken dinner filler filler chicken dinner