Blueprint

Aero1

An "rc" plane. Essentially a modded foam glider with dual 1020's and esp32 control. Uses esp32 wifi webserver thing for controls.

Created by shinkensen shinkensen

Tier 4

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Iamalive Iamalive 🚀 approved Aero1 ago

Tier approved: 4

Grant approved: $53.00

Hey, your project looks awesome! I'll approve this, but just a word of warning - How are you planning on fitting everything on the rc plane you put in your bom from aliexpress? Because looking at the cad model you made, that plane looks a lot bigger than the one you're buying... Well good luck!

shinkensen shinkensen submitted Aero1 for ship review ago

shinkensen shinkensen added to the journal ago

Made the 3d Model

Spent some time making the 3d model (foam plane itself is not made by me but everything else is). The purpose of making the 3d model is for people in the future to better get an idea of the placement of the parts and how everything will look like irl.

This is some pictures and some images of the making process Screenshot 2025-12-30 174938
Screenshot 2025-12-30 175133
Screenshot 2025-12-30 175414
Screenshot 2025-12-30 182314Screenshot 2025-12-30 181846Screenshot 2025-12-30 181759Screenshot 2025-12-30 181826Screenshot 2025-12-30 175654

Tanuki Tanuki ⚡🚀 requested changes for Aero1 ago

Hey! Can u add an assembly of everything in the BOM put together?

shinkensen shinkensen submitted Aero1 for ship review ago

Iamalive Iamalive 🚀 requested changes for Aero1 ago

Looks good, just make sure to update your bom file as well.

shinkensen shinkensen submitted Aero1 for ship review ago

Iamalive Iamalive 🚀 requested changes for Aero1 ago

It looks like your BOM's prices don't match up with the requested funding? You put that the pcb is $19.65, but looking at the two screenshots with the parts, $2.10 and $24.07, that doesn't seem to match up. Please also include the price due to shipping as well!

shinkensen shinkensen added to the journal ago

Minor change to the pcb

The GND lines were a bit too thin so i made them (for the motor/battery part specifically), a bit bigger up to 1mm. This is to have it not overheat and hinder the performance of the motors, this is what it looks like now. image

shinkensen shinkensen submitted Aero1 for ship review ago

shinkensen shinkensen added to the journal ago

PCB Image

This specific journal is for the pcb image, but in the last 12 min i also created the readme, did the c++ code for a basic flight control thing and yea planning to submit very soon. picture

shinkensen shinkensen added to the journal ago

Finished PCB

Converted to PCB and did the layout.

Checked the cost for the parts and pcb rn, its $5.22 for the pcb itself image
and $24.29 for the parts.
image

Update 2:
finished the PCB, did drc and got no errors!
image

Also did the BOM image

shinkensen shinkensen added to the journal ago

Finished the schematic

I researched a ton about what i need for this "flight controller" pcb, and also the general things about the charging cuircuit. I think i am done with the schematic, going to move on the pcb itself now. Didnt do the pads for the battery and motors on the schematic bc that would take up a lot of time since i have no clue how to do that, just going to do that on the actual pcb since i have the net labels and all for them anyway

image

shinkensen shinkensen added to the journal ago

Did some more ressearch specifically on the battery

As the title states i did some more research on the battery because i need it to be ~20c so that the motors can get a good current draw. I looked for 1s, 20c batteries. When i looked for that, i found a lot of 200-300mah options but i chose not to do that because i want my flight time to be a decent amount. I ended up choosing a 900mah one (a bit heavy), and this ended up being a lot more expensive, at around $11 but it should be fine because battery is one of the main components. Next going to work with the pcb (finally) now that i have finalized my parts. image

I need a normal flight controller set up with accelerometer and stuff as well as a charging circuit for the battery and a esp32 for the controls (for cost reduction, planning maybe an esp-now based system or a mobile based system depending on costs.)

shinkensen shinkensen added to the journal ago

Researched parts

Just spent an hour researching parts, here is my current cart

Most likely going to use dual 1020 motors, but strugling greatly to find the propellers for them as the cheap ones are 0.7mm and props only go down to 1mm!

image

Update (~30 min later):
after a CRAP ton of searching, this is the cheapest set up i can find
image
This includes the chassis, motors, battery, and props. all for $12. I have servos so I will utilize that. next moving onto the pcb.

shinkensen shinkensen started Aero1 ago

12/22/2025 6 PM - Researched parts

Just spent an hour researching parts, here is my current cart

Most likely going to use dual 1020 motors, but strugling greatly to find the propellers for them as the cheap ones are 0.7mm and props only go down to 1mm!

image

Update (~30 min later):
after a CRAP ton of searching, this is the cheapest set up i can find
image
This includes the chassis, motors, battery, and props. all for $12. I have servos so I will utilize that. next moving onto the pcb.

12/22/2025 7 PM - Did some more ressearch specifically on the battery

As the title states i did some more research on the battery because i need it to be ~20c so that the motors can get a good current draw. I looked for 1s, 20c batteries. When i looked for that, i found a lot of 200-300mah options but i chose not to do that because i want my flight time to be a decent amount. I ended up choosing a 900mah one (a bit heavy), and this ended up being a lot more expensive, at around $11 but it should be fine because battery is one of the main components. Next going to work with the pcb (finally) now that i have finalized my parts. image

I need a normal flight controller set up with accelerometer and stuff as well as a charging circuit for the battery and a esp32 for the controls (for cost reduction, planning maybe an esp-now based system or a mobile based system depending on costs.)

12/22/2025 10 PM - Finished the schematic

I researched a ton about what i need for this "flight controller" pcb, and also the general things about the charging cuircuit. I think i am done with the schematic, going to move on the pcb itself now. Didnt do the pads for the battery and motors on the schematic bc that would take up a lot of time since i have no clue how to do that, just going to do that on the actual pcb since i have the net labels and all for them anyway

image

12/23/2025 12 AM - Finished PCB

Converted to PCB and did the layout.

Checked the cost for the parts and pcb rn, its $5.22 for the pcb itself image
and $24.29 for the parts.
image

Update 2:
finished the PCB, did drc and got no errors!
image

Also did the BOM image

12/23/2025 1 AM - PCB Image

This specific journal is for the pcb image, but in the last 12 min i also created the readme, did the c++ code for a basic flight control thing and yea planning to submit very soon. picture

12/23/2025 10 AM - Minor change to the pcb

The GND lines were a bit too thin so i made them (for the motor/battery part specifically), a bit bigger up to 1mm. This is to have it not overheat and hinder the performance of the motors, this is what it looks like now. image

12/30/2025 - Made the 3d Model

Spent some time making the 3d model (foam plane itself is not made by me but everything else is). The purpose of making the 3d model is for people in the future to better get an idea of the placement of the parts and how everything will look like irl.

This is some pictures and some images of the making process Screenshot 2025-12-30 174938
Screenshot 2025-12-30 175133
Screenshot 2025-12-30 175414
Screenshot 2025-12-30 182314Screenshot 2025-12-30 181846Screenshot 2025-12-30 181759Screenshot 2025-12-30 181826Screenshot 2025-12-30 175654